GE IC200CHS022 VersaMax Compact Box-Style I/O Carrier Module

Introduction

When a manufacturing line requires reliable field wiring for multiple I/O modules in a hazardous environment, the GE IC200CHS022 VersaMax compact box-style I/O carrier provides a robust solution. This carrier module, part of the VersaMax platform now under Emerson Automation, offers 36 screw terminals arranged in two rows (A1–A18 and B1–B18) to simplify termination of input and output devices. Designed for Class I, Div. 2, Groups A, B, C, and D, as well as Class 1 Zone 2 locations, it ensures safe operation in challenging industrial settings.

Technical Specifications Breakdown

The IC200CHS022 supports a voltage rating of 0–264 VAC per point, with a maximum transient voltage of 300 VAC. Each terminal is rated for 2 Amperes, while each ground and power segment handles up to 8 Amperes. The carrier accommodates single copper wire from AWG #14 to AWG #22 (0.36 mm² to 2.1 mm² cross section) and two-wire connections up to AWG #18 (0.86 mm²). Its dimensions are 66.8 x 70 x 163.5 mm, and it mounts on a standard DIN rail or panel. Proper mounting clearance requires 2 inches (5.1 cm) top and bottom and 1 inch (2.54 cm) on each side.

Industry Applications

In process control systems, the IC200CHS022 serves as a terminal base for VersaMax I/O modules, enabling easy replacement or servicing without disturbing existing wiring. This modularity reduces downtime during troubleshooting—a critical advantage in continuous manufacturing. For example, in a chemical plant’s remote I/O panel, the carrier’s 36 terminals allow dense field wiring while its 300 VAC transient rating protects against voltage spikes. The carrier also supports up to 8 Amps per power segment, making it suitable for driving multiple actuators from a single power supply.

Installation & Setup Guidance

Mount the IC200CHS022 on a 7.5 x 35 mm DIN rail or use the panel mounting tabs. Ensure the card holder is in the retracted position during operation. Insert the I/O module vertically onto the carrier, then lock it in place with the built-in card holder. For wiring, use solid or stranded copper wire: single wire AWG #14 to AWG #22, or two wires AWG #18. Strip insulation appropriately and tighten the screw terminals to secure connections. Allow the recommended clearance for airflow and maintenance access.

Maintenance & Reliability

Regular inspection of terminal connections and the card holder mechanism helps maintain reliable operation. The carrier’s design allows I/O module replacement without rewiring, reducing service time. Keep the ambient temperature within the specified range (0 to 60°C) to ensure long-term performance. The IC200CHS022’s robust construction withstands industrial vibration and transient voltages up to 300 VAC, enhancing system uptime.

Compatibility & Integration

The IC200CHS022 is compatible with all VersaMax I/O modules. It provides backplane communication and field wiring termination for one module mounted vertically. This carrier integrates seamlessly into existing VersaMax systems, supporting both discrete and analog modules. For system expansion, multiple carriers can be mounted side by side on a DIN rail with proper spacing.

Selection Guide & Purchasing Advice

Before ordering, verify that your I/O module matches the carrier’s 36-terminal layout and voltage/current ratings. The IC200CHS022 is ideal for new installations or as a replacement in VersaMax systems. Contact BluePLC Industrial to confirm current availability and lifecycle status. Our team can help you select the right carrier for your application and ensure compatibility with your existing hardware.